WEBVTT

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Nature is the ultimate designer and

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incorporating nature inspired designs

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into coastal infrastructure can provide

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maximum resilience as well as economic

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environmental and social benefits .

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However , doing so has been difficult

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because of constraints in traditional

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manufacturing , rapid advancements in

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additive manufacturing and pioneering

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research by the US army engineer

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research and Development center or DIC

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have opened new possibilities . Looking

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to capitalize a team at DIC is studying

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how 3D printing can create

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geometrically complex structures needed

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to mimic nature as an added first time

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innovation . This engineering with

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nature or N project beneficially uses

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dredged material as feedstock for the

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printers in the environmental

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laboratory . We've been looking at

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added manufacturing for the past five

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years to understand the health and

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safety of potential ultra fine

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emissions as well as printing

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structures that can potentially remove

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contaminants from water . But the

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innovation of this particular

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engineering with nature project is that

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we noticed that a lot of the habitat

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infrastructure that's deployed in the

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environment are very simple geometries

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like cylinders and cubes . We felt that

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additive manufacturing can add

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innovation and nature inspired design

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to a lot of these structures that could

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better serve our coastlines . Uh the

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army Corps of Engineers in the nation .

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We are able to print more complex

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geometries with 3D printing and added

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manufacturing . It allows you to do

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things that traditional manufacturing ,

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subtractive manufacturing doesn't allow

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you to do . And so you can get these

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very complex structures that look more

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nature inspired such as with the

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mangrove roots or other habitats such

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as bird nests that aren't traditionally

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available with subtractive

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manufacturing . What's really

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fascinating about 3D printing of

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manufacturing is there's a myriad of

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opportunities here to integrate this

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into nature and provide uh ecological

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benefits uh and also social and

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economic benefits . And some of those

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targeted uh benefits that we're

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pursuing is habitat restoration where

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we can actually take this material and

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improve habitat that may be um degraded

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or destroyed . The chief of engineers

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has a goal to increase our beneficial

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use of dredge material from 30% to 70% .

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By the year 2030 . It became clear to

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us that we could start using sediment

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as a resource to create a paradigm

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shift from it's a waste material that

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needs to be disposed of to a clean

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environmental resource that can be used

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on site on demand where it's needed to

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3d print Nature Inspired design for

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coastal resilience , habitat

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restoration and habitat creation . We

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have a long history of toxicology

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expertise with the environmental lab

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and we know the vast majority of these

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judge materials are clean and the

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little bit that isn't that has some

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contamination in it . We through our

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methods , we're working on developing

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ways to sequester it . This

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cross-disciplinary effort benefits from

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the expertise of multiple dic

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laboratories . The environmental

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laboratory is leading the project in

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its conception and studying the

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features and geometries most relevant

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for 3D printing as habitat and the

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coastal and hydraulics laboratory will

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perform hydrodynamic modeling of the

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resulting structures . Meanwhile , the

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project also benefits from the additive

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manufacturing expertise from both the

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geotechnical and structures laboratory

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and the construction engineering

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research laboratory . Researchers from

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these labs are applying knowledge to

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explore the possibility of large format

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prints using dredged material directly

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in the field . Large format in general

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is just like smaller scale printing or

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at least our facility here where you

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deposit a layer , but we can do it much

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bigger and that gives us the capability

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to manufacture much larger parts faster

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than you can do it with traditional

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manufacturing and it gives us a lot

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more freedom in the designs that we can

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do . So we wouldn't be able to produce

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the parts that we would want to that

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are nature inspired with traditional

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manufacturing , but we can do it with

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additives . We've spent a lot of time

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in recent years using a lot of military

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engineering projects that are focused

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on what we call manufacturing at the

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point of need . So being able to

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produce something there as close as

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possible to where it's actually being

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needed instead of like a factory and

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then shipping it out . But , you know ,

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take that and then putting that there ,

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like say on a shore side and then

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pulling dredge material from that ,

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running it through some like robotic

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system or whatever . And actually being

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able to print their on site would be

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massively beneficial for a whole lot of

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reasons . As this research begins to

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explore the use of additive

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manufacturing to print nature inspired

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infrastructure , using natural

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feedstock building materials , er

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hosted a workshop with government

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industry and academia in February 2024

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to foster further collaboration and

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spark innovative ideas . The workshop

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included a diverse group of subject

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matter experts in the fields of

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material science , toxicology , ecology ,

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mechanical engineering , chemical

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engineering , landscape , architecture ,

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social science , and dredging

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technology . What excites me the most

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about this new project where they're

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looking that print 3d , printing dredge

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material is it's really taking

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advantage of everything that we think

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about when it comes to engineering with

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nature . The opportunity is local

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materials use our principles of

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engineering to sort of improve the

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performance of both ecosystem and you

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know , ensuring safety of the coastline

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and doing that in a way that you know ,

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contributes back to the ecosystem .

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That's really exciting . It's this

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really beautiful opportunity for

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advancing and processing , you know ,

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manufacturing materials science and the

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ecosystem in which we work in what

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excites me the most about bio inspired

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architecture and uh bio derived

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materials is that nature has spent

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about a billion years , optimizing

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structure . Uh Humans have only been

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around doing technology for well , not

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a billion years . So we get to really

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learn from nature and how to make

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better structures . This workshop

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brings people from of different

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backgrounds and interests all together

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and we get to work collaboratively . So

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to solve problems that need to be

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solved , that we've identified what's

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extremely exciting is it seems like

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we're only limited by our own

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imagination . Uh So , one of the things

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that we're targeting in this uh project

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is actually bringing subject matter

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experts together to hopefully inspire

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each other and inspire some designs to

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use 3D printing to uh improve all these

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things that we're talking about .

