WEBVTT

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Rapid airfield damage repair operations ,

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rely on the use of heavy equipment to

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remove damaged pavement , prepare

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craters for repair and produce repair

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materials on site . Crater repair teams

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require large quantities of flowable

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fill for backfill operations and rapid

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set concrete . For the capping process .

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The primary equipment used to produce

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these materials is a volumetric mixer .

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When mobilized , this machine produces

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a flow fill or rapid set concrete mix

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used to repair air fill damage .

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In this lesson , you will learn how to

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properly use the volumetric mixer to

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produce flowable fill and rapid set

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concrete . You will also learn

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components of the volumetric mixer ,

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available concrete mixtures ,

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volumetric mixer operations and

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cleaning and maintenance of the

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volumetric mixer . Let's get started .

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Volumetric mixers are used to produce

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concrete materials at a job site and

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are assigned to the crater repair team .

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The operator may be part of the

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backfield or capping crew depending on

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the capping method plant mixed concrete

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is produced using a job mix formula

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based on the weight and proportions of

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the material volume . Metric mixers

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produce concrete based on the volume

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and proportions of the materials ,

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volumetric mixer requirements . This

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volumetric mixer is a trailer unit

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towed by a prime mover . An additional

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requirement is a water truck or a dump

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truck with a water tank in the bed .

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The crew includes a tele handler to

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resupply the mixer's bin with super

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sacks of materials and a water truck

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operator to ensure that mixer water

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tanks have a sufficient amount of water .

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This collaboration of personnel keeps

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the unit mobile and easily resupplied .

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Note , the US Air Force currently has

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the pro all and C M tech volumetric

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mixers in its inventory . Both machines

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are designed to work exclusively with

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the radar materials , unlike other

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volumetric mixers filled in the air

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force . Both mixers are functionally

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identical but operationally different .

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The following are the components

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thought on the left side of the pro all

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volumetric mixer . Let's take a moment

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to review them . Hydraulic oil reserve

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engine cover tart , a protective top

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mix water tank pressure washer ,

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engine control panel extension shoot ,

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gate control , electrical control panel ,

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hydraulic control panel . We will now

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look at components found on the right

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side of the pro all volumetric mixer

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transition shoot emergency , clean out

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water bag breakers bin covers

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mixer auger water pump ,

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mixing bowl speed select gearbox

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right side extension shoot auxiliary A .

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Now let's take a look at components of

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the tow bar side of the pro all

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volumetric mixer toolbox

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prime mover source air and electrical

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hookup to chains trailer jack

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Manuel crank 1 20 volts ac

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receptacle height , adjustable blue

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eye now that you've seen where the

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controls and indicators on the

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volumetric mixer are located . Let's

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look at how concrete is produced using

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this equipment , whether flow will fill

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or wrap concrete is being produced .

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Water is an essential element in

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batching concrete mixtures . Therefore ,

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an adequate water supply must be

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maintained in order for the mixture to

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function properly . Water truck

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operators maintain water supplies and

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volumetric mixture . Water tanks ,

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water supplies can be kept in a

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designated water truck , a water

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trailer or a water skid .

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Prepare materials for operations

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include super sacks . A global fill or

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rapid set concrete . They are delivered

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to the repair sites by the warehouse

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operations hall team and tele handler

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operators flowable fill is a medium

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strength material used underneath

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capping operations . Repet concrete

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functions as its name applies , it is

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used to create a rapidly setting high

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strength surface . It has design

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strength of 9000 p . Si rapid set

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concrete has an initial set time of 45

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minutes in fair weather . Initial set

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means that it can handle radar vehicles

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and equipment traffic set time for

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aircraft traffic of all airframes is

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two hours in the radar process . Citric

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acid is used as a retarder to slow the

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rate of hydration and counteract the

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effects of hot weather during the

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setting and occurring process . This

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material is added during the mixing

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process if needed in the radar process .

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Aluminum sulfate is used as an

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accelerant to speed the rate of

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hydration and counteract the effects of

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cold weather during the setting and

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curing process . This material is added

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during the mixing process if needed .

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Now , let's look at the preoperational

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checks that need to be performed before

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the mixer can be prepositioned or

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operated trailer connections , ensure

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the trailer connection and airlines are

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secured to the prime mover check fluid

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levels . Ensured diesel fuel engine

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fluids and hydraulic levels are at the

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proper levels . Lubrication points

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ensure all grease fittings are properly

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lubricated catwalks ,

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ensure catwalks are down and secured on

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both sides . Proper preparation .

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Retract the tarp covering the unit and

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then remove the hopper cover . Ensure

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back breakers are properly installed

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and secured visually . Check the

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Grizzlies inside the hopper are clear

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of obstructions , tire and alarm check ,

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check tires for proper pressure inflate

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if needed removal , left side

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the cover behind the hydraulic control

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panel on the left side is removed for

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inspection of the conveyor chain

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sprockets . Pro all doesn't specify a

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requirement for this action but the

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silver site at 10 encountered a failure

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at 65 hours . And because of this

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students are instructed on how to

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remove the cover and inspect for

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material build up . The cover is held

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in place by three bolts and can be

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removed with a ratchet and socket

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combination panel removal , rear

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the vertical panel on the rear of the

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material bend is removed to access the

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gears that raise and lower the gate

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during normal operations . The gate

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control can become difficult to rotate

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due to material accumulation doesn't

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specify a requirement for this action

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but it is helpful to remove this panel

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weekly . The horizontal panel covering

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the conveyor belt is removed to clear

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the area of material that is left after

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operation . This is done to preserve

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the rubber ware plates . Dry material

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remaining in the area could harden as

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environmental moisture is absorbed .

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Panel removal right side , the speed

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selector gearbox is removed to show the

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location of five hitting grease points

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that require servicing every 50 hours

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per the pro all lubrication chart .

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Operators must perform the following

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pre startup checks before the mixer can

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be prepositioned or operated , pressure

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washer , ensure the pressure washer

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rail is secure and the wa is

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serviceable , start and check the mixer ,

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start the mixer and perform a

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functional check of the components ,

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conveyor auger

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vibrators , shoot and get

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controls .

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Water systems , fill the water tanks on

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the mixer and perform a functional

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check of the water system .

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August system ensure that the spare

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auger system is secured to the front

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right side of the trailer and is in

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serviceable condition . Warehouse team ,

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the warehouse team will deliver the

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repair materials to the volume metric

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mixer bagged , delivered by a tele

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handler and open on a bag breaker

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releasing material into the bin . Note ,

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the warehouse team and water truck

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remains on call by the repair teams to

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deliver materials as needed to ensure

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continual operation of the mixer ,

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volumetric mixing operations , start

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the engine of the mixer and lower the

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auger of the unit into operating

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position around a 25 degree angle

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depending on the surface and attach the

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auger chute open the a pour panel and

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set the protective cover in place for

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the auger mixing bowl . The operator

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will then adjust the conveyor speed for

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the unit and set the material gate for

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a standard mix level . Next , the water

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pump will be engaged using the control

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lever . In conjunction with the

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conveyor controls , the gear is set

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high for rapid set and low for flowable

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fill . At this point , the operator

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will engage the Agger allowing it to

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run up to speed following starting the

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Agger disengage the water pump and

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begin to advance material down the

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conveyor stop . Once it is around 10

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inches from the end of the conveyor ,

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the water pump will be reengaged and be

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allowed to wet the mixing bowl and

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running a material will then be

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advanced and allowed to enter the

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mixing bowl to begin mixing concrete .

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The operator will then adjust the

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strike off gate to achieve the desired

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concrete mix which should have the

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appearance similar to that of a

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milkshake . In addition to periodic

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adjustments , operators should clean ,

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build up of the concrete mix from the

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mixer to ensure it runs smoothly and

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has not become clogged or seize up the

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auger . The mixer is not producing

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concrete for the repair operations ,

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knowing how to operate the volumetric

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mixer is most important . However ,

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there are a few important items you

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should keep in mind . Let's take a

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moment to review and understand them of

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her position . The proper Agger

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position is based on the angle of the

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Agger in relation to the ground under

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normal level circumstances . The

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position of the auger is set at 20 to

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25 degrees . The auger mixing bowl will

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overflow if the auger angle is too

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steep . This optimal angle depends on

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where the mixer is positioned . The

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consistency of the concrete mix should

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resemble a gray milkshake , a runny

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slurry that pours easily and steadily .

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Environmental factors including

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community temperature and mixture

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properties affect this consistency .

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Operators control the mixed consistency

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by adjusting the gate height which

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alters the amount of mixed material

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that enters the conveyor and proceeds

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to the auger . Once you make an

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adjustment , you have to wait for the

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newly adjusted material to reach the

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end of the shoe before making further

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adjustments , mix , build up ,

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monitor materials in the mixing bowl

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during operations . If the material

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gets too high , then add a water from

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your emergency water tank straight into

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the mixing bowl to prevent the material

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from getting too thick gate position .

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If the gate gets stuck during

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operations , use the spud bar to tap

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the gate while adjusting the gate

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controls to restore normal movement

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hopper vibrators . It is important to

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keep an eye on the amount of mixed

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material remaining in the hoppers .

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Operators should use the hopper

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vibrators once the material gets below

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the halfway point of the hopper bin ,

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premature vibrating can cause the

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material to pack tightly in the hopper

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and not fall properly onto the conveyor .

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Now , let's look at using the volume

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metric mixer to produce material to

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backfill a repair or to create a

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concrete cap in radar operations .

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Rapid set concrete is used to create a

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strong quick setting repair . During

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the capping process , the repair crews

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placed a concrete mix across the repair

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to ensure an even placement in fair

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weather . Rapid set concrete has an

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initial set time of 45 minutes .

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Meaning the cap can handle radar

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vehicles and equipment traffic set time

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for aircraft traffic of all airframes

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is two hours backfilling . A repair

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provides a solid base to place a repair

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cap on in backfilling operations . The

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volume metric mixture is used to create

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a flowable fill material when

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backfilling for an asphalt cap , the

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fill operation is stopped approximately

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four inches from the runway surface .

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The flowable fill cures for 30 minutes

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prior to the placement of asphalt auger

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swap in the event of mixed auger

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failure or material seizes the auger .

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The following steps should be followed

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for a successful auger swap since each

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mixer is shipped with an additional

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auger . Ensure everyone is familiar

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with Auger swap operation . Current

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recommendation is to be able to swap an

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auger in 30 minutes or less . Practice .

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Practice . Practice failed auger

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removal , disconnect hydraulic water

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lines and electrical connectors from

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the control system . Lower the auger to

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horizontal position . Disconnect the

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electrical connector from the shoot

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vibrator and remove the transition

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chute , remove the rapid release ear by

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removing the pins and rotating the cam

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lever 98 degrees up and off the ear .

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Place the auger on the ground and

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remove the link pins , disconnecting

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boom to auger , leave the felt auger on

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the ground , pull the unit forward to

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receive the auxiliary

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auxiliary auger removal . The auxiliary

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Agger is stored on a single pivoting

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tube . Release the auger using the

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following procedures . A forklift is

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required release the ratchet straps ,

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securing the anchor to the mixture

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trailer position , forklift . So the

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forks can be inserted into the slots of

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the lifting clamps , pull the Agger out

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from the machine until the pin clears

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the rear holding bracket , lift the

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auger to clear the lip on the pivot

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tooth , remove the auger straight from

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the machine to clear the pivot tube .

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Once the unit is pulled forward , move

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forklift forward , placing the Agger

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under the mixing bolt auger

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installation place auger on the ground

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back forklift out of slots on lifting

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clamps , remove lifting clamps from

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auger , lifting clamps can be installed

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on the feed auger for placement back on

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the pivoting tooth , insert link pins ,

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connecting boom to auger place things

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slight down force at the end of the

16:11.210 --> 16:13.099
auger . Raise auger to horizontal

16:13.099 --> 16:16.739
position , install rapid release ears ,

16:16.750 --> 16:20.669
cam levers and pins attached transition

16:20.679 --> 16:22.679
chute an electrical connector for a

16:22.679 --> 16:26.289
vibrator to auger , connect hydraulic

16:26.299 --> 16:28.609
water lines and electrical connectors

16:28.619 --> 16:31.950
to control systems function check auger

16:31.969 --> 16:33.929
to ensure operational readiness ,

16:36.409 --> 16:38.640
volumetric mixer capping operations .

16:39.210 --> 16:41.380
The concrete capping operation can

16:41.390 --> 16:43.479
begin once the volumetric mixer is

16:43.489 --> 16:45.600
brought to the repair and their crews

16:45.600 --> 16:47.820
load repair materials , fill the water

16:47.830 --> 16:51.010
tank and start . The mixer . Operators

16:51.020 --> 16:53.242
must be shared to set the mixer for the

16:53.242 --> 16:55.979
proper material and water ratio and

16:55.989 --> 16:59.039
then lower the auger into place . Once

16:59.049 --> 17:00.938
the chute has been attached , the

17:00.938 --> 17:03.049
mixture can begin to advance material

17:03.049 --> 17:05.779
and place concrete . Operators must

17:05.788 --> 17:07.844
remember to check the consistency of

17:07.844 --> 17:10.239
the mix regularly and adjust as needed .

17:11.189 --> 17:13.411
Following the direction of capping crew

17:13.411 --> 17:15.739
lead . The operator swings the auger to

17:15.750 --> 17:17.861
provide consistent coverage while the

17:17.861 --> 17:19.861
capping crew evenly distributes the

17:19.861 --> 17:22.959
concrete . Once finished , the captain

17:22.969 --> 17:25.209
crew signals the mixer operator to stop

17:25.219 --> 17:28.599
the auger , finishing the cap . Several

17:28.609 --> 17:30.776
members of the capping crew assist the

17:30.776 --> 17:33.310
screen operator to ensure a flat repair .

17:34.079 --> 17:36.680
A reed is set at the edge of the repair

17:36.880 --> 17:39.047
and slowly dragged across the repair ,

17:39.150 --> 17:41.439
smoothing the top layer of concrete and

17:41.449 --> 17:43.520
making it even with the edges of the

17:43.530 --> 17:46.530
existing surface . This is repeated as

17:46.540 --> 17:48.596
needed until the surface is properly

17:48.596 --> 17:51.030
finished . Once sufficient material is

17:51.040 --> 17:53.560
placed , the volumetric mixer proceeds

17:53.569 --> 17:55.609
to the next repair to begin capping

17:55.619 --> 17:57.780
operations again or off site

17:59.170 --> 18:02.079
cleaning the volumetric mixer . The

18:02.229 --> 18:04.229
biometric mixer should be clean and

18:04.229 --> 18:06.760
expected after operations . In addition ,

18:06.979 --> 18:09.201
a visual inspection should be performed

18:09.201 --> 18:12.270
after any repair , any debris or build

18:12.280 --> 18:14.502
up should be removed . To ensure proper

18:14.502 --> 18:16.739
operation and to prevent damage to the

18:16.750 --> 18:19.770
mixer , all installations should have

18:19.780 --> 18:21.836
either a dedicated or temporary wash

18:21.836 --> 18:24.969
out station . Established mixer

18:24.979 --> 18:27.201
operators are responsible for using the

18:27.201 --> 18:29.410
wash out station to clean the mixer

18:29.420 --> 18:31.476
since it's likely that they are most

18:31.476 --> 18:34.209
familiar with the equipment to clean

18:34.219 --> 18:36.869
the mix of the operator checks out all

18:36.880 --> 18:39.213
the repair material has been discharged ,

18:39.400 --> 18:42.270
flushes the bin quickly reports to the

18:42.280 --> 18:44.489
washout location . So any remaining

18:44.500 --> 18:47.900
residue can be removed . The internal

18:47.910 --> 18:50.199
components of a volumetric mixer like

18:50.209 --> 18:53.040
the mix auger and conveyor are areas

18:53.050 --> 18:55.217
where concrete build up often occurs .

18:56.640 --> 18:58.640
The volumetric mixer comes equipped

18:58.640 --> 19:00.640
with a pressure washer built in for

19:00.640 --> 19:03.530
cleaning the mixer during and after use .

19:03.540 --> 19:05.651
This assists in keeping material from

19:05.651 --> 19:07.873
building up inside the mixer components

19:07.873 --> 19:09.873
and causing it to fail during vital

19:09.873 --> 19:12.250
radar operations . The built in

19:12.260 --> 19:14.482
pressure washer on the volumetric mixer

19:14.482 --> 19:16.482
runs off the emergency water tank ,

19:17.250 --> 19:19.306
take care when cleaning the auger on

19:19.306 --> 19:21.528
site to prevent the cleaning water from

19:21.528 --> 19:24.699
draining into the repair caution for

19:24.709 --> 19:27.369
pro all machines . 2018 and older , the

19:27.380 --> 19:29.436
pressure washer cannot be engaged on

19:29.436 --> 19:31.491
the mixer while trying to adjust the

19:31.491 --> 19:33.713
position of the Agger . This will cause

19:33.713 --> 19:35.713
the hydraulics to be overloaded and

19:35.713 --> 19:37.839
cause the mixer to shut itself off .

19:37.989 --> 19:39.822
This may have the consequence of

19:39.822 --> 19:41.878
locking up the Agger and endangering

19:41.878 --> 19:43.711
the continued use of the mixer ,

19:44.250 --> 19:47.109
volumetric mix or maintenance . It's

19:47.119 --> 19:49.175
important to maintain the volumetric

19:49.175 --> 19:51.063
mixer in good working condition .

19:51.270 --> 19:53.390
Follow the manufacturer's manual for

19:53.400 --> 19:55.733
all preventive maintenance requirements .

19:56.099 --> 19:59.030
Volumetric mixer summary , volumetric

19:59.040 --> 20:01.109
mixers are used to produce repair

20:01.119 --> 20:03.890
material for radar operations . This

20:03.900 --> 20:05.733
piece of equipment is a critical

20:05.733 --> 20:07.959
component of the radar process and is

20:07.969 --> 20:10.180
instrumental in allowing engineers to

20:10.189 --> 20:12.109
produce material quickly to meet

20:12.119 --> 20:14.439
completion . Timelines without the

20:14.449 --> 20:16.689
specialized equipment and rapid setting

20:16.699 --> 20:19.040
materials , repairs would be impossible

20:19.050 --> 20:21.069
to complete within the stringiest

20:21.079 --> 20:22.949
guidelines established to resume

20:22.959 --> 20:26.510
airfield operations . We have

20:26.520 --> 20:28.187
provided the proper operating

20:28.187 --> 20:30.353
procedures for the volume metric mixer

20:30.449 --> 20:32.369
to ensure mission success . The

20:32.380 --> 20:34.469
following are some actions to avoid

20:34.949 --> 20:37.439
paving lane lifts should not exceed 11

20:37.449 --> 20:39.900
ft to keep the repair manageable when

20:39.910 --> 20:42.040
using rapid setting concrete and

20:42.050 --> 20:44.217
because the street in the tool trailer

20:44.217 --> 20:47.099
is only 12 ft long , the length of the

20:47.109 --> 20:49.430
form section should be no greater than

20:49.439 --> 20:50.280
15 ft .

20:52.410 --> 20:54.466
Congratulations . You have completed

20:54.466 --> 20:56.599
the volumetric mixer lesson . In this

20:56.609 --> 20:58.665
lesson , you learned how to properly

20:58.665 --> 21:01.099
use the volumetric mixer components of

21:01.109 --> 21:03.689
the volumetric mixer available concrete

21:03.699 --> 21:06.650
mixtures , biometric mixer operations

21:07.010 --> 21:09.010
and cleaning and maintenance of the

21:09.010 --> 21:12.030
volumetric mixer . For the most current

21:12.040 --> 21:14.150
TT P and additional information .

21:14.170 --> 21:16.040
Please visit the Air Force Civil

21:16.050 --> 21:18.060
Engineer Center , expeditionary

21:18.069 --> 21:19.760
engineering SharePoint page .

